PIONEERE-SERIESForSerialNos.920,000&HigherPartNo.4500-899Rev.B
SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety107-2102109-3148109-6014116-1119116-11211.Rotatethedrivereleaseknobtoloosen,slidetheknob,andtighten.2.Pushthemachine.116-149612
Safety116-3303116-43081.Latch2.Unlatch116-44651.Fast3.Choke-on2.Slow4.Choke-offPTOSwitchSymbols1.PTO–disengage2.PTO–engage13
Safety109-60161.Readtheinstructionsbeforeservicingorperformingmaintenance4.RefertotheOperator’smanualforgreaseinstructions2.Timeinterval5.Checkhydraul
SpecicationsSpecicationsModelNumbersSerialNos:920,000andHigherPNE22KA482;PNE24KA522SystemsEngine•EngineSpecications:SeeyourEngineOwner’sManual•Engi
Specicationsarmrests,integralsafetyswitch,andseatvibrationisolationsystem.Optionalseataccessoriesforunitswithstandardseats:–Customridesuspensionsyste
SpecicationsOverallLength:48inchDeck52inchDeckRollBar-Up77.8inches(197.6cm)77.8inches(197.6cm)RollBar-Down78.6inches(199.6cm)78.6inches(199.6cm)Overa
OperationProductOverviewFigure41.RolloverProtectionSystem(ROPS)5.Motioncontrollevers2.Enginecontrols(rightconsole)6.Parkingbrake3.Seatbelt7.Heightofcu
Operationrear,tothedetent,willputthechokeinthe“OFF”position.DoNotrunawarmenginewithchokeinthe“ON”position.Figure61.Throttlelever4.Bladecontrolswitch(p
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationThefuelshut-offvalveisusedtoshutoffthefuelwhenthemachinewillnotbeusedforafewdays,duringtransporttoandfromthejobsite,andwhenparkedinsideabuild
OperationDeckLiftPedalLocatedattherightfrontcorneroftheoorpan.Pushthepedalforwardwithyourfoottoraisethecuttingdeck.Allowthepedaltomoverearwardtolower
OperationFigure111.Rollbarupperhoop2.Knobin“latched”position3.Pullknobtounlatch4.Rotate90°toholdunlatched5.Knobin“unlatched”position5.Makesuretheknobs
OperationThePTOpush-pullswitchengagesthecuttingblades.BesurethatallpersonsareclearofthemowerdeckanddischargeareabeforeengagingPTO.Important:Operatormu
OperationFigure141.FrontofUnit3.Neutral2.Forward4.ReverseDrivinginReverse1.Movethemotioncontrolleversinwardtotheneutraloperateposition.2.Tomoverearwar
OperationFigure16Forcuttingheightsabove3.5inches(90mm)usethebottomhole.Therollerswillstillbeeffectiveagainstscalping.1.Anti-scalprollermountingbracket
Operationtippingbackward.Havingafullwidthrampprovidesasurfacefortheframememberstocontactiftheunitstartstotipbackward.Ifitisnotpossibletouseonefullwidt
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenancePeriodicMaintenanceCheckEngineOilLevelServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Makesureunitisonalevel
MaintenanceDANGERJumpstartingaweakbatterythatiscracked,frozen,haslowelectrolytelevel,oranopen/shortedbatterycell,cancauseanexplosionresultinginserious
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceFigure191.Spindle2.Blade3.Bladedrivewasher4.Bladeboltwasherassembly—Torqueto50-60ft-lb(68-81N-m)Applylubricanttothreadsasneededtopreventsei
MaintenanceCheckRolloverProtectionsSystems(RollBar)KnobsServiceInterval:BeforeeachuseordailyCheckthatboththemountinghardwareandtheknobsareingoodworkin
MaintenanceFigure211.Engine2.ExpansiontankCheckTirePressuresServiceInterval:Every50hours1.Stopengine,waitforallmovingpartstostop,andremovekey.Engagepa
Maintenance1.Stopengine,waitforallmovingpartstostop,andremovekeyorsparkplugwire(s).Engageparkingbrake.2.Removethelterfromtheventhose.3.Insertanewlte
Maintenancethesystem.Whenthetransaxleoperatesatnormalnoiselevelsandmovessmoothlyforwardandreverseatnormalspeeds,thenthetransaxleisconsideredpurged.Not
MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya
MaintenanceLeveling)lowerthantherearbladetip,adjustthebladelevelusingthefollowinginstructions:2.Parkthemachineonalevelsurfaceanddisengagethebladecontr
MaintenanceCAUTIONRaisingthemowerdeckforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmay
Maintenance2.Slidethecoverplatebackwardorforwardtoadjustthetraveloftheleverandtightenthescrews.3.Drivethemachineandcheckthefullforwardtracking.4.Repea
MaintenanceFigure291.Nut4.Controlplate2.Turnbuckle5.Returntoneutralplate3.Stationaryplate6.Tabstouchingreturntoneutralplate8.Tightennuts.9.Shutoffunit
ContentsIntroduction...3Safety...
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
Maintenancerecyclingcenteroraccordingtoyourstateandlocalregulations.BatteryDisposalDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcan
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelem
SchematicsSchematicsElectricalDiagram44
SchematicsElectricalLogicSchematic45
General Warranty Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them
Notes:47
Notes:48
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:49
SafetySafetySafetyAlertSymbolThislawnmowermeetsorexceedstheB71.4specicationsoftheAmericanNationalStandardsInstituteineffectatthetimeofproduction.Exma
G01 1841Figure31Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethedegree
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
Safety•Inspecttheareawheretheequipmentistobeusedandremoveallrocks,toys,sticks,wires,bones,andotherforeignobjectswhichcanbethrownbythemachineandmaycaus
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm
Safetysparkplugwire.Waitforallmovementtostopbeforeadjusting,cleaningorrepairing.•Keepengineandengineareafreefromaccumulationofgrass,leaves,excessivegr
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