FRONTRUNNERTMDIESELMODELSForSerialNos.720,000&HigherPartNo.4500-227Rev.A
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety103-1636103-5881103-7218107-2102107-211211
Safety109-2355109-23561.Fast3.Neutral2.Slow4.Reverse109-23571.Fast4.Reverse2.Slow5.ParkBrake—Release3.Neutral6.ParkBrake—Engage109-2358109-2377109-239
Safety109-26981.Cylinder—extend3.Fast2.Cylinder—retract4.Slow109-3637109-794919426-8788119426-87903109-236013
SpecicationsSpecicationsModelNumbersSerialNos:720,000andHigherFR25KDSystemsEngine•EngineSpecications:SeeyourEngineOwner’sManual•RPM:FullSpeed:3870+
Specications•Mounting:Hingedtotiltupforaccesstohydraulicpumps,batteryandothercomponents.Theseatisheldinthetiltedpositionwithalinkage.Adjustableforean
Specications•MulchingKit:Optional•Bagger:OptionalDimensionsOverallWidth:52inchDeck60inchDeck72inchDeckWithoutDeck49.0inches(124.5cm)49.0inches(124.5c
OperationProductOverviewFigure41.FuelCap4.SeatBelt2.RollBar5.MotionControlLever3.Controls6.ParkingBrakeLeverOperationNote:Determinetheleftandrightside
Operationand“START”.Insertkeyintoswitchandrotateclockwisetothe“ON”position.Rotateclockwisetothenextpositiontoengagethestarter(keymustbeheldagainstspri
OperationThebuzzerisawarningsignalthattheengineisoverheatingortheoilpressureislow .SeetheTroubleshootingsection.Pre-StartFillfueltank.Forbestresultsus
WARNINGCALIFORNIAProposition65WarningDieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer,birthdefects,andotherrepro
OperationGlowPlugChartAmbientTemperatureHoldGlowPlugsOnAbove50°F(10°C)NONEED50°F(10°C)to23°F(-5°C)Approximately5secondsBelow23°F(-5°C)Approximately10s
Operationbeforethemotioncontrolleverscanbemovedinortheenginewillstop.WhenleversarecenteredintheT-slotthedrivesystemisintheneutralposition.Withleversmo
OperationCAUTIONThisunitdoesnothaveproperturnsignals,lights,reectivemarkings,oraslowmovingvehicleemblem.Drivingonastreetorroadwaywithoutsuchequipment
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery4,000hours•Changeenginecoolant.Dex-Cool©extendedlifecoolant(orangecolor)Monthly•Checkthe
MaintenanceChangeEngineCoolantServiceInterval:Every4,000hours/Every4years(whichevercomesrst)Dex-Cool© ©©extendedlifecoolant(orangecolor)1.Stopengine,
Maintenancebatteryperformanceandlife,rechargebatteriesinstoragewhentheopencircuitvoltagedropsto12.4volts.Note:Topreventdamageduetofreezing,batteryshou
MaintenanceFigure9LeftSide—InsideofHitchShown1.PTO“Kill”Switch2.PTOSwitchArm3.LowerdeckuntilarmDoesNotcontacttheswitch.Runtheengineathalfthrottleandpu
Maintenance4.Removetheoildrainplug.Allowoiltodrainthenreplacethedrainplug.5.Replacetheoilltereveryotheroilchange.Cleanaroundoillterandunscrewlterto
Maintenance2.CheckpumpandPTOdrivebelts.3.Beltsarespringtensionedandnoadjustmentisnecessary.SeePumpDriveBeltTensionandReplacementsectionsinAdjustments.
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
Maintenancetheotherspacernutstillassembledtoit)fromthewheelassembly.5.Pryoutseals,andinspectbearingsforwearordamageandreplaceifnecessary.6.Packthebear
MaintenanceLubricateSteeringLinkageRodEndsServiceInterval:Every160hours1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Tilt
MaintenanceCAUTIONRaisingthemowerforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmaynotb
MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya
Maintenance6.Ifnecessary,turnthethinnylocnuttoobtainthe21/2inches(6.4cm)springlength.7.Engagetheparkbrake.Measurethegapbetweenthethinnylocnutandthepar
MaintenanceFigure171.Loosenjamnut2.Pumpcontrolrodlinkage3.Usewrenchtoturndoublenuts9.Movethemotioncontrolleverstothereverseposition.Returnthemotioncon
MaintenanceFigure191.Motioncontrollever3.Fenderknob2.Leftfender3.Slidethefenderforwardandtwistupwardandoutwardtoremove.4.Toadjusttheweighttransferspri
MaintenanceCleaningCleanEngineCoolingSystemServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)1.Stopengine,waitforallm
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive.1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow.2.Addoiltothecrankcase
ContentsIntroduction...3Safety...
SchematicsSchematicsElectricalDiagram5RED13. STARTPOSITION1. OFF2. RUNB + I + SCIRCUIT "MAKE"X + YNONEB + I + AIGNITION SWITCHNOTE: CONNEC
SchematicsHydraulicDiagramCASE DRAINCHARGE PUMPHIGH PRESSUREG007220BYPASS VALVEBYPASS VALVEHIGH PRESSUREREVERSEHIGH PRESSUREFORWARDHIGH PRESSUREREVERS
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
MID-MOUNT RIDING ACCESSORIESSEE EXMARK’S COMPLETE LINE OF ACCESSORIESWALK-BEHIND ACCESSORIESGRASS CATCHERLAZERLOCKERMICRO-MULCH SYSTEMTURF STRIPERSTAN
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsdieselisextremelyammableandvaporsareexplosive.Areorexplosionfromdieselcanburnyou,others,andcausepropertydamage.•Fillt
SafetyWARNINGOperatingaFrontRunnertractorwithoutanapprovedExmarkfrontmountattachmentincreasesthepossibilityofforwardtipover.Tip-overcouldcauseseriousi
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm
SafetyMaintenanceandStorage•Disengagedrives,lowerimplement,setparkingbrake,stopengineandremovekeyordisconnectsparkplugwire.Waitforallmovementtostopbef
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