PIONEERE-SERIESForSerialNos.312,000,000&HigherPartNo.4500-996Rev.A
SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety107-2102109-3148109-6014116-1119116-1496116-330312
Safety116-43081.Latch2.Unlatch116-44651.Fast3.Choke-on2.Slow4.Choke-off116-63631.Rotatethedrivereleaseknobtoloosen,slidetheknob,andtighten.2.Pushthema
Safety109-60161.Readtheinstructionsbeforeservicingorperformingmaintenance4.RefertotheOperator'smanualforgreaseinstructions2.Timeinterval5.Checkhy
SpecicationsSpecicationsModelNumbersSerialNos:312,000,000andHigherPNE651KA482;PNE691KA522SystemsEngine•EngineSpecications:SeeyourEngineOwner’sManua
Specications–Movingmotioncontrolleversoutward(inslots)locksthedrivesysteminneutral.•PTOEngagementSwitch:Engageselectricclutch(todrivebelt)whichengage
SpecicationsDimensionsOverallWidth:48inchDeck52inchDeckWithoutDeck44.1inches(112.0cm)44.1inches(112.0cm)DeectorUp48.0inches(121.9cm)52.8inches(134.1
OperationProductOverviewFigure41.RolloverProtectionSystem(ROPS)5.Motioncontrollevers2.EngineControls(rightconsole)6.Parkingbrake3.Seatbelt7.Heightofcu
Operationrear,tothedetent,willputthechokeinthe“OFF”position.DoNotrunawarmenginewithchokeinthe“ON”position.Figure61.Throttlelever4.Bladecontrolswitch(p
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationThefuelshut-offvalveisusedtoshutoffthefuelwhenthemachinewillnotbeusedforafewdays,duringtransporttoandfromthejobsite,andwhenparkedinsideabuild
OperationSwitchmustbepulledout(up)toengagetheblades.Switchispushedintodisengagetheblades.DeckLiftPedalLocatedattherightfrontcorneroftheoorpan.Pushthe
OperationFigure111.Rollbarupperhoop2.Knobin“latched”position3.Pullknobtounlatch4.Rotate90°toholdunlatched5.Knobin“unlatched”position5.Makesuretheknobs
OperationThePTOpush-pullswitchengagesthecuttingblades.BesurethatallpersonsareclearofthemowerdeckanddischargeareabeforeengagingPTO.Important:Operatormu
OperationFigure14Toturnleftorright,pullthemotioncontrolleverbacktowardneutralinthedesiredturndirection.Themachinewillmovefasterthefartherthemotioncont
OperationAdjustingtheAnti-ScalpRollersItisrecommendedtochangetheanti-scalprollerposition,whentheheightofcuthaschanged.1.Stopthemachineandmovethemotion
OperationWARNINGLoadingaunitonatrailerortruckincreasesthepossibilityofbackwardtip-over.Backwardtip-overcouldcauseseriousinjuryordeath.•Useextremecauti
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenancePeriodicMaintenanceCheckEngineOilLevelServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Makesureunitisonalevel
MaintenanceDANGERJumpstartingaweakbatterythatiscracked,frozen,haslowelectrolytelevel,oranopen/shortedbatterycell,cancauseanexplosionresultinginserious
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceFigure201.Spindle2.Blade3.Bladedrivewasher4.Bladeboltwasherassembly—T orqueto50-60ft-lb(68-81N-m)Applylubricanttothreadsasneededtopreventse
MaintenanceImportant:Itisessentialthatoperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortouseformowing.CheckRolloverProtectionsSyst
Maintenance1.Stopengineandwaitforallmovingpartstostop.Engageparkingbrake.2.Waituntiltheunitcoolsbeforecheckingthehydraulicoil.3.Checkexpansiontankandi
Maintenanceoriginallyinstalledatthefactorytokeepthefuellineawayfromcomponentsthatcouldcausefuellinedamage.ReplaceEmissionsAirIntakeFilterServiceInterv
MaintenanceA.Withthebypassvalveopenandtheenginerunning,slowlymovethedirectionalcontrolinbothforwardandreverse(5or6times).B.Withthebypassvalveclosedand
MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya
Maintenance“R”(seeBlockHeightandRakeTableinDeckLeveling)lowerthantherearbladetip,adjustthebladelevelusingthefollowinginstructions:2.Parkthemachineonal
MaintenanceCAUTIONRaisingthemowerdeckforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmay
MaintenanceFullForwardTrackingAdjustmentIfthemachinetravelsorpullstoonesidewhenthemotioncontrolleversareinthefullforwardposition,adjustthecoverplates.
MaintenanceFigure301.Nut4.Controlplate2.Turnbuckle5.Returntoneutralplate3.Stationaryplate6.Tabstouchingreturntoneutralplate8.Tightennuts.9.Shutoffunit
ContentsIntroduction...3Safety...
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
Maintenancerecyclingcenteroraccordingtoyourstateandlocalregulations.BatteryDisposalDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcan
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelem
SchematicsSchematicsElectricalDiagram44
SchematicsElectricalLogicSchematic45
General Warranty Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them
Notes:47
Notes:48
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:49
SafetySafetySafetyAlertSymbolThislawnmowermeetsorexceedstheB71.4specicationsoftheAmericanNationalStandardsInstituteineffectatthetimeofproduction.Exma
G01 1841Figure32Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethedegree
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
Safety•Inspecttheareawheretheequipmentistobeusedandremoveallrocks,toys,sticks,wires,bones,andotherforeignobjectswhichcanbethrownbythemachineandmaycaus
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm
Safety•Keepengineandengineareafreefromaccumulationofgrass,leaves,excessivegreaseoroil,andotherdebriswhichcanaccumulateintheseareas.Thesematerialscanbe
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