LAZERZ®HP465,505,AND565MODELSForSerialNos.720,000&HigherPartNo.4500-251Rev.A
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety98-5954103–2076103–2644103–4892103–4930103–634011
Safety107-2102107-2112109-0872109–1196109–122412
Safety109–1399109-3148109–7949103–4891108–59951.Fast2.Slow3.Neutral4.Reverse13
SpecicationsSpecicationsModelNumbersSerialNos:720,000andHigherLHP19KA465;LHP19KA465CA;LHP23KA465;LHP23KA505;LHP23KA565;LHP27KC505;LHP27KC505R;LHP27K
Specications•Mounting:Hingedtotiltupforaccesstohydraulicpumps,batteryandothercomponents.Heldintiltedpositionwithproprod.Adjustableforeandaftseattrack
Specications–46inchDeck:16.25inches(41.3cm)–50inchDeck:17.50inches(44.5cm)–56inchDeck:19.50inches(49.5cm)•BladeSpindles:Solidsteelspindleswith1inch(2
ProductOverviewTorqueRequirementsBoltLocationTorqueBladeDriveSheaveMountingNut90–110ft-lb(122–149N-m)CutterHousingSpindleNut160-185ft-lb(217–251N-m)Bl
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsMotionControlLeversThemotioncontrolleverslocate
OperationDrivewheelreleasevalvesareusedtoreleasethehydrostaticdrivesystemtoallowthemachinetobepushedwithouttheenginerunning.Unhookseatlatchandtiltseat
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationFigure51.Rollbar3.Pin2.Raisedposition4.HairpincotterpinOpentheFuelShut-OffValveThefuelshutoffvalveislocatedinthefuellinebesidetheengine,neart
OperationStoppingtheEngine1.Bringtheunittoafullstop.2.DisengagethePTO.3.Movethemotioncontrolleversouttotheneutrallockposition.4.Engagetheparkingbrake.
OperationFigure71.HandlesOut(NeutralLock)4.Forward2.HandlesIn(Neutral)5.Reverse3.FrontofUnitDrivinginReverse1.Movethemotioncontrolleversinwardtothecen
Operation6.Placetherollersinoneofthepositionsshown(Figure9).Rollerswillmaintain3/4inch(19mm)clearancetothegroundtominimizegougingandrollerwearordamage
OperationWARNINGLoadingaunitonatrailerortruckincreasesthepossibilityofbackwardtip-over.Backwardtip-overcouldcauseseriousinjuryordeath.•Useextremecauti
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Checkthewheelhubslottednuttorquespecications.•Checkthewheellugnuts.Monthly•Che
MaintenanceVoltageReadingPercentChargeMaximumChargerSettingsChargingInterval11.7–12.00–25%14.4volts/4amps3Hours11.7orless0%14.4volts/2amps6HoursorMore
Maintenancemotioncontrolleversmovedoutintheneutrallockposition.Theoperatordoesnotneedtobeintheseattostarttheengine.Trytostartwithoperatorinseat,parkin
Maintenanceengine.Placepanundermachinetocatchoil.Removeplugfromendofdrainhose.Allowoiltodrainandreplaceoildrainplug.Torqueplugto20-24ft-lb.4.Replaceth
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceLubricationChartFittingLocationsInitialPumpsNumberofPlacesServiceInterval5.BrakeBrackets12200Hours6.PumpDriveBeltIdlerArm11Yearly7.DeckRear
Maintenance13.Torquethenutto75-80in-lb(8-9N-m),loosen,thenre-torqueto20-25in-lb(2-3N-m).Makesureaxledoesnotextendbeyondeithernut.14.Reinstallthesealgu
Maintenance4.Unscrewltertoremoveandallowoiltodrainfromreservoir.Important:Beforereinstallingnewlter,llitwithMobil115W-50andapplyathincoatofoilonthe
MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya
MaintenanceBrakeLinkAdjustmentChecktomakesurebrakeisadjustedproperly.1.Disengagebrakelever(leverdown).2.Measurethelengthofthespring.Measurementshouldb
MaintenanceMotionControlLinkageAdjustmentWARNINGEnginemustberunninganddrivewheelsmustbeturningsomotioncontroladjustmentcanbeperformed.Contactwithmovin
Maintenancepressuretotheleverallowthereverseindicatorspringtobringtheleversbacktoneutral.Thewheelmuststopturningorslightlycreepinreverse(Figure17).Fig
MaintenanceCleaningCleanEngineCoolingSystemServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessivedebrisca
Maintenancecenter.Ifnolocalrecyclingisavailablereturnthebatterytoanycertiedbatteryreseller.38
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
ContentsIntroduction...3Safety...
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow .2.Addoiltothecrankcase
SchematicsSchematicsElectricalDiagram—KawasakiRECTIFIER/REGULATOROIL PRESSUREFUEL SOLENOIDENGINE KILLKILL RELAY SEAT DELAYMODULE INPUT PTOSWITCHHOUR M
SchematicsElectricalDiagram—KohlerVIOLETDK GREENSTARTER SOLENOID ENGINECONNECTORKILL RELAY SEAT DELAYMODULE INPUTSTARTRELAYFUSEFUSEGROUNDELECTRIC CLUT
SchematicsHydraulicDiagram FRONTOF UNITHIGH PRESSURECHARGE PUMP INLETCASE DRAINHYDRAULICTANKFILTERBYPASS VALVEBYPASS VALVEHIGH PRESSUREFORWARDHIGH PRE
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
Notes:45
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:46
47
MID-MOUNT RIDING ACCESSORIESSEE EXMARK’S COMPLETE LINE OF ACCESSORIESWALK-BEHIND ACCESSORIESGRASS CATCHERLAZERLOCKERMICRO-MULCH SYSTEMTURF STRIPERSTAN
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm
SafetyMaintenanceandStorage•Disengagedrives,lowerimplement,setparkingbrake,stopengineandremovekeyordisconnectsparkplugwire.Waitforallmovementtostopbef
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