Exmark Frontrunner Bedienungsanleitung

Engine Model No. and Spec. No. (Code)Engine Serial No. (E/No)Date Purchased

5 1.4.3 When feasible, avoid operating the equipment in wet grass. WARNING POTENTIAL HAZARD ♦ Operating a FrontRunner tractor without an approved Ex

6 • See inside the back cover to determine the approximate slope angle of the area to be mowed. • Use a walk behind mower and/or a hand trimmer nea

7 • Be certain that the seat belt can be released quickly if the machine is driven or rolls into ponds of water. • Check carefully for overhead cle

8 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual

9 WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injec

10 1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may

11 PART NO. 107-2102 LOCATION: Inside Surface of Upper Roll Bar PART NO. 109-2355 LOCATION: Outside of eac

12 2. SPECIFICATIONS 2.1 MODEL NUMBER: FR25KD 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3870 R

13 2.7.3 Seat Safety Switch: Internal to the bottom seat cushion, non serviceable. Time delay module incorporated into the Safety Interlock System e

14 2.12 TORQUE REQUIREMENTS Bolt Location Torque Wheel Lug Nuts...90-95 ft-lbs

i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in

15 Pulling the levers back from the neutral position will cause the respective drive wheels to rotate in a reverse direction (spring tension can be fe

16 NOTE: A glow plug light, located to the rear of the glow plug switch, will illuminate when the switch is depressed. The glow plug light indicates

17 3.1.15 Alternator Charging Light: Located to the rear of the key switch. Light will come on when the alternator is not charging. 3.1.16 Low Oil P

18 d) Move the throttle to the “SLOW” (if in “MIDWAY”) and let the engine warm up a few minutes before moving the throttle to the “FAST” position. 3.

19 3.4 TRANSPORTING IMPORTANT: Do not transport FrontRunner tractor without an approved Exmark front mount attachment. 3.4.1 Transporting a Unit: Us

20 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of tip-over. WHAT CAN HAPPEN ♦ Tip-over of the unit cou

21 4. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHA

22 4.1.2 Check engine coolant level: Service Interval: Daily a) Stop engine and wait for all moving parts to stop. Make sure machine is on

23 recommended time interval to bring the charge up to a full charge of 12.6 volts or greater. IMPORTANT: Make sure the negative battery cables

24 Repeat again moving the right lever in, then moving both levers in - engine must initiate shutdown whether operator is on seat or not. c) Check t

ii EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will

25 4.1.9 Service air cleaner: First Service Interval: 50 hrs. Normal Interval: 100 hrs Replacement Interval: 600 hrs

26 Drain coolant when engine is cool. Coolant may be drained from the radiator by loosening the drain cock in the left rear corner. The engine block

27 f) Operate engine until the engine thermostat opens and coolant is circulating through the radiator core. As air is purged from the engine block

28 c) AT101 (Bar Lug) drive tires should be inflated to 9 psi (62 kpa). d) Turfmate drive tires should be inflated to 13 psi (90 kpa). e) The rear

29 d) Remove one of the spacer nuts from the axle assembly in the caster wheel. Note that thread locking adhesive has been applied to lock the spacer

30 4.1.20 Lubricate the motion control bronze bushings: Service Interval: 160 hrs. a) Stop engine, wait for all moving parts to stop, and remove

31 4.1.25 Fuel priming procedure: a) Unit is equipped with an electric priming pump. Turn key on to let electric pump run for at least 30 seconds

32 4.1.27 Wheel Hub – lock nut torque specification Service Interval: After First 100 hrs Then every 500 hrs thereafter When tightening th

33 c) To tighten alternator belt, loosen both upper and lower alternator mounting bolts. Rotate alternator out, away from engine and re-tighten

34 FIGURE 12 h) If the linkage does not measure 7-3/8” (18.7 cm) or still does not disengage as desired, remove the bolt that secures the

iii CONGRATULATIONS on the purchase of your Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount

35 Set neutral: a) Remove the electrical connection from the seat safety switch, located directly in front of the seat switch assembly. b) T

36 FIGURE 14 d) Check where lever is relative to notch in neutral plate (should be centered allowing lever to pivot outward to the neutr

37 WARNING POTENTIAL HAZARD ♦ Weight transfer springs may have stored energy. WHAT CAN HAPPEN ♦ Removing the weight transfer springs without rele

38 CAUTION POTENTIAL HAZARD ♦ Raising the unit for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. WHAT C

39 If a battery is being replaced or if the unit containing the battery is no longer operating and is being scrapped, take the battery to a local cert

40 TROUBLESHOOTING TABLE PROBLEM NO FUEL IMPROPER FUEL WATER OR DIRT IN FUEL LINE DIRTY AIR FILTER ENGINE OVERLOADED BLOCKED FUEL FILTERS INCORRECT OI

41 7. ELECTRICAL DIAGRAM

42 8. HYDRAULIC DIAGRAM

43 9. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on or

44 NOTES

iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...

45 NOTES

46

®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT

1 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messag

2 CAUTION POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Expos

3 DANGER POTENTIAL HAZARD ♦ Diesel fuel is flammable. WHAT CAN HAPPEN ♦ A fire from diesel fuel can burn you, others, and cause property damage. HOW

4 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these